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Manpower
- Insufficient training and skills of employees can lead to improper assembly or improper handling of components.
- Lack of experience or knowledge in operating machinery can result in errors during the manufacturing process.
- Fatigue or physical limitations of the workforce may lead to decreased focus and attention to detail.
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Methods
- Inadequate or outdated manufacturing processes may introduce inefficiencies or inconsistencies in production.
- Inefficient or ineffective quality control procedures can cause defects to go unnoticed.
- Lack of standardized work instructions may result in variations in the manufacturing process.
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Machines
- Equipment malfunction or breakdown can contribute to defects in the final product.
- Inaccurate or imprecise measurement instruments may lead to inaccurate product specifications.
- Poor maintenance and inadequate calibration can result in deviations from desired production conditions.
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Materials
- Inferior quality raw materials or components can negatively impact the final product's quality.
- Variability in material properties may contribute to inconsistencies or defects.
- Insufficient material inspection or testing can allow defective materials to enter the production process.
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Measurements
- Faulty or unreliable measurement methods can result in inaccurate data.
- Inaccurate or imprecise measuring instruments may lead to incorrect measurements.
- Inadequate data collection and analysis hinder the identification of potential issues or patterns.