- Floating Topic
- Floating Topic
- Floating Topic
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Composition & Properties
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Composition
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fabrication
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3 raw ingredients
- feldspar
- silica
- alumina
- heated together with fluxes (eg sodium carbonate/ potassium carbonate
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fluxes
- disrupt crystal lattices
- promote formation of amorphous glass that melts at low temp
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dental porcelain is thus a matrix of
- low melting
- amorphous
- noncrystalline glass
- with leucite crystal embedded in it
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metal oxide is then refired to this porcelain
- add colour & fluorescence
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after cooling
- ground to fine powder
- use in dental lab
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in dental lab
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powder (with appropriate shades)
- mix with water/ gycerol-water solution
- apply powder-liquid slurry onto alloy substructure
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liquid is removed by vibration& absorption
- condensed & strengthen porcelain
- "green" state
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fired in oven
- causing the borders of particles melt & fused together
- "sintering"
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Properties
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classified by Fusing/sintering temperature
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High fusing
- 1288-1371*C
- denture teeth
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medium fusing
- 1093-1260*C
- PJC
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low fusing
- 871-1066*C
- MCC. FCC
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Flexural strength
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ability to resist # when loaded from above
- influenced by
- compressive strength
- tensile strength
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Coefficient of thermal expansion
- amount of expansion/contraction in response to heating/cooling
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if high
- ceramic expand and contract a large amount when heating/cooling
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Important
- when bonded to alloy/ceramic core
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Hardness
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Harder than human enamel
- when occlude, will wear opposing enamel
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colour
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Munsell system
- Hue
- basic shade of colour
- eg yellow,green,blue
- Chromma
- intensity of colour/ "greyness"
- eg, pale blue, dark blue
- Value
- amount of lightness/darkness
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Ceramic-alloy restorations
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Ceramic-alloy bonding
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traditional ceramic
- Too brittle
- high failure rate
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Bonding to alloy
- Through an oxide on alloy surface
- chemical reaction btw oxide layer & ceramic
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Failure of bonding
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inadequate oxide layer on alloy
- weak ceramic-alloy bond
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oxide layer too thick
- oxides themselves are brittle
- risk of fracture
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MOST COMMON
- failure within ceramic layer itself
- near alloy-ceramic interface
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proper match of coefficient of thermal expansion of ceramic & alloy
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Ceramic should have COTE slightly less than alloy
- ceramic will expand/contract less during heating/cooling
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when bond exist
- alloy shrink faster
- ceramic will be "forced" to shrink more
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because ceramic are strong in compression
- this will resist cracks
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if alloy has lower COTE
- will pull ceramic apart
- tension
- cracks
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Fabrication
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1. casting & recontouring of alloy substructure
- alloy thickness less than 0.5mm
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2. Degas of alloy in ceramic oven
- remove impurities from alloy surface
- promote oxide layer
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3. apply opaquing ceramic
- applied as paste
- remove excess water by vibration/ blotting
- fire condensed opaque layer in oven
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sintering
- ceramic particles melt together at the edges
- hide/mask the colour of alloy
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4. apply gingival & incisal ceramic
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apply gingival ceramic first
- more yellow, less translucent
- apply same manner as opaque ceramic
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5. glaze layer
- thin, nearly transparent, low-fusing ceramic
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seals ceramic surface
- high luster
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All Ceramic restorations
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all ceramic crowns & fixed partial dentures
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feldspatic ACC
- excellent esthetic
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newer ceramic
- use high strength core ceramic beneath traditional ceramic
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eg of core: zirconia-, alumina-, lithium-based ceramic
- opaque & not esthetic
- may be sintered, slip-cast,or heat pressed to their final shape
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CAD-CAM
- design & cut core material out of a block of high-strength ceramic
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formed on special dies
- heat resistant
- these "refractory dies" are duplicated from gypsum-based working dies
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cementation
- cements must have controllable shades/ opaquers
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ceramic veneers
- made from traditional/ newer ceramics
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very fragile before they are bonded to tooth
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but after bond
- quite durable and force taken to break them same as to break enamel
- fabricated on refractory dies
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surface that contacts tooth will be treated with strong acid in lab
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care must be taken
- not to break them/ contaminate the acid-treated surface
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Repair of ceramic
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if # not extensive
- repair with composite resin in dry field
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treated with special silane agent
- to promote composite-ceramic bonding
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Repair of fractured ceramic is possible
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but often
- does not restore the strength & esthetic of the original one