1. Aircraft
   1. History of Aviation
   2. Aircraft Configurations
   3. Flight Physics
   4. Assemblies
   5. Airplane control
2. Materials
   1. Corrosion
      1. Corrosion Types
      2. Corrosion risks
      3. Corrosion Avoidance
   2. Composites
   3. Metals
   4. Plastics
3. Assembly and Construction
   1. Sealing
      1. Intro
      2. Safety
      3. Surface Prep
      4. Sealant Selection
      5. Application
   2. Tools and Instruments
      1. Hand tools
         1. Safety
         2. Drilling
         3. Countersinking
         4. Temporary Fasteners
            1. Clecos
            2. Cleco Pliers
            3. Cleco Fasteners
            4. Cleco Fastener Selection
            5. Cleco Placement
            6. Cleco Fasteners Types
            7. Pin Style
            8. Wing Nut
            9. Nut Type (Power)
            10. Nut Type (less power)
            11. Cleco Clamps
         5. Permanent Fasteners
            1. Bolts
            2. Hi-Loks
            3. Hi-Lok Types
            4. Conventional
            5. Lightweight "Hi-Lite"
            6. Hi-Lok Selection
            7. Installing Hi-Loks
            8. By Hand
            9. Dogbone wrench and allen wrench
            10. By power tool
            11. Pneumatic nut runner
            12. Testing installed Hi-Loks
            13. Pin-protrusion gauge
            14. Lockbolts
            15. Stump Lockbolts
            16. Pull-type Lockbolts
            17. Groove proportional
            18. Lightweight groove proportional
            19. Installing Lockbolts
            20. Lockbolt Puller
            21. Rivets
            22. Installing rivets
            23. By Hand
            24. Compression Riveter
            25. By power tool
            26. Pneumatic Compression Gun
            27. Bucking Bars
            28. Inspection
            29. Rivet Head Gap
            30. Gap Inspection Slim
            31. Clinch Diameter and Thickness
            32. Go/NoGo gauge
            33. Identifying Fasteners
            34. "AN20470A4-5"
            35. "NAS20470AD8-3"
            36. "MS20426A5-6"
            37. Catalog Systems
            38. Identification Code
            39. Catalog System--AN, NAS, MS
            40. Air Force/Navy Standard--AN
            41. National Aerospace Standard--NAS
            42. NAS 523
            43. Rivet Symbol Quadrant Locations
            44. NW corner: Engineering Code for Fastener; enclosed box = use fluid tight fastener
            45. Remember to check Manufacturer's Part Number against Engineering Drawings
            46. NE corner: rivet diameter (X) and location (N or F)
            47. SW corner: dimple (D) # sheets to be dimpled (X) and countersink (C)
            48. SE corner: rivet length in 1/16" (X) and spot weld option (W)
            49. Military Standard--MS
            50. Head Style--470, 426
            51. Protruding Head--470
            52. Most common protruding head rivet in aerospace--MS 20 470
            53. Flush Head--426
            54. Most common flush head rivet in aerospace--MS 20 426
            55. Rivet Material Code--A
            56. Pure Aluminum--A
            57. No Stamping on head
            58. 2117 Al / Cu Alloys--AD
            59. Dimple stamped on head
            60. 2017 Al / Cu Alloy--D
            61. Teat stamped on head
            62. 2024 Al / Cu Alloy--DD
            63. Two dashes stamped on head
            64. 5056 Al / Mg Alloy--B
            65. Raised cross stamped on head
            66. 7050 Al / Zn Alloy--E
            67. Monel Ni / Cu and Ni / Fe Alloys--M
            68. Rivet Shank DIameter--4--(4/32")
            69. Rivet Length--5--(5/16")
      2. Precision Instruments
         1. Precision vs. Accuracy
         2. Resolution vs. Descrimination
         3. Factors affecting precision of measurements
         4. Rules
         5. Dial Calipers
         6. Micrometers
         7. Small Hole Gauges
         8. Countersink Gauges
         9. Grip Gauges
         10. Rivet Height Gauges
         11. Go and NoGo Gauges
   3. Electrical
      1. Measurement and Unit conversion
         1. Unit Conversion of Ohms
            1. Ohm Conversion Card available for quick reference
      2. Electricity Basics
         1. Ohm's Law
            1. Resistance and Circuits
            2. Electricity and the Airplane
            3. Bonding and Grounding aircraft electrical systems
            4. Bonding
            5. Equipment Bonding
            6. Metallic Surface Bonding
            7. Static Bonding
            8. Grounding
            9. Dangers
            10. Arcing
            11. Static Electricity
            12. Shock
            13. Electronic coupling
            14. EMP (Electro Magnetic Pulse)
            15. EMI (Electro Magnetic Interference) (AKA frequency interference)
            16. Building with Low Resistance Materials
            17. Guiding electrical flow and using static discharge points
            18. Current
            19. Voltage
      3. Resistance Test Equipment
         1. Check calibration date, inspect test probes, connect probes
            1. Fluke 85 Multimeter
            2. 1) Turn rotary switch four times to enable resistance testing
            3. 2) Check that display includes: "Auto", "0.L", and MΩ
            4. 3) Test resistance of material with probes
            5. Fluke is NOT SAFE for use around hazards
            6. Biddle Ohmmeter
            7. 1) Turn rotary switch to desired resistance range
            8. 2) Power on unit
            9. 3) Check condition of display battery by moving BAT.TEST toggle to DISPLAY
            10. 4) Check condition of measuring battery by moving BAT.TEST toggle to MEAS
            11. 5) Test resistance of material with probes
            12. Biddle is NOT SAFE for use around hazards
            13. Avtron T477W Ohmmeter
            14. 1) Push Test Pushbutton to turn unit on and set desired range
            15. 2) Test resistance of material with probes
            16. Avtron is safe for use except around EEDs
            17. HP 4328A Milliohmmeter
            18. 1) Check Condition of Battery by pushing and holding BATT.TEST pushbutton
            19. 2) Turn rotary switch to desired resistance range
            20. 3) Power ON unit with LINE toggle switch
            21. 4) Test resistance of material with probes
            22. HP is safe for use everywhere
            23. BCD M1 Ohmmeter
            24. 1) Power on meter with power button
            25. 2) Test resistance of material with probes
            26. BCD in NOT SAFE for use around hazards
         2. Safety
            1. First, Turn off circuit power before measuring, Inspect probes for wear, Check meter for calibration date, Keep fingers behind finger guards
            2. Then, Which Ohmmeters are safe where?
            3. Around Electro-explosive devices (EED's)
            4. Hewlett Packard 4328A
            5. Around Fire, Combustion or Explosion hazards
            6. Avtron T477W, Hewlett Packard 4328A
            7. NOT safe around hazards
            8. Fluke 85, Biddle, BCD M1
   4. Composite Construction
      1. Materials
4. Blueprints and Pic Sheets
   1. Blueprint Cycle
      1. Idea
      2. Blueprint
      3. Assembly blueprint
      4. Customer Feedback
      5. Blueprint revision
      6. Revised Assembly blueprint
   2. Hundreds of Blueprint Symbols
      1. Architecture
      2. Machining
      3. Fasteners
      4. Electrical
      5. Hydraulic
      6. Welding
      7. Aircraft
      8. Geometric locations
   3. Types of Blueprints
      1. Detail Drawings
      2. Assembly Drawings
      3. Installation Drawings
   4. Elements of a Blueprint
      1. Title Block
      2. Revision Block
      3. Picture Area
      4. Parts List
      5. Drawing Change Notices
         1. DCN
         2. ADCN
   5. Sizes
      1. A
      2. B
      3. C
      4. D
      5. E
      6. F
      7. J
5. Engineering Process: Taking Ideas from Concept to Creation
   1. Concept
   2. Market Analysis
   3. Design Engineering
   4. Prototyping
   5. Manufacturing Engineering
   6. Quality Assurance Testing
   7. Production
   8. Concurrent Engineering Common
6. Types of Engineers and Para-Engineering positions
   1. Design Engineers
   2. Process Engineers
   3. Industrial Engineers
   4. Materials Engineers
   5. Tooling Engineers
   6. Quality Control Engineers
   7. Capacity Planners
   8. Supply Chain Managers
7. Regulations
   1. Air Commerce Act of 1926
   2. Federal Aviation Act of 1958 and creation of Federal Aviation Agency
   3. Creation of D.O.T. in 1967 by Congress and creation of Federal Aviation Administration (FAA)
      1. Aerospace is a fully regulated industry
         1. Documentation Requirements: Paperwork required at all levels
            1. Policies
            2. Coporate Policy Manual
            3. Procedures
            4. Procedure Manuals
            5. Work Instructions
            6. Other Documentation
            7. Blueprints
            8. Production Line Drawings
            9. Detail
            10. Assembly
            11. Installation
            12. Production orders
            13. Scheduling and Work Flow tracking
            14. Engineering Documentation
            15. Notes
            16. Bill of Materials
            17. Metallurgical Info
            18. Work Instructions
            19. Sign-off
            20. Installation Plans
            21. Title (and Footer)
            22. Bill of Materials
            23. Work Precedence
            24. Made on Assembly (M.O.A.)
            25. Work Instructions (Operations Section)
            26. Engineering Drawings
            27. Tooling
            28. Process and specs
            29. Safety and caution notes
            30. Exemptions, exceptions and deviations
            31. Drilling Reqs
            32. Fastener Reqs
            33. Torque Reqs
            34. Special handling, storage, packaging or delivery reqs
            35. Sign-off
            36. Summary