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Factors
- 4 CFM = 1 Motor HP
- 1HP = 0.829 kW
- 1 CFM= 0.207kW
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Energy
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Losses
- Heat of Compression 80%
- Desciccant Dryer 6%
- Filter and Leaks ~ 6%
- Pneumatic to Mechanical Conversion ~2%
- Useful Energy Output ~ 9%
- measures
- 90% of energy to produce air is lost
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Use of Variable Speed Drive (VSD)
- saves energy
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Measures
- Compressor sizing
- System pressure to a minimum
- Leaks
- Heat recovery
- Inappropriate use of air
- Optimise air use
- Use cooler inlet air
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Compressor
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Positive Displacement
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Reciprocating and Rotary
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Single or double acting
- single compresses air in one direction of its stroke
- double compresses air in both strokes/more efficient
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Single or multi stage
- compresses air from inlet to discharge pressure in one operation
- compresses from inlet to discharge in two or more operations/more efficient
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Dynamic
- Centrifugal and Axial
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Duty Cycle
- % time running under load
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Cooling
- Air
- Water
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Oil
- holds internal temp -discharge oil relatively cool
- discharge air is clean & free from burned oil or carbon
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Coolers
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Intercoolers
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removes heat of compression between stages
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cools air less volume
- more efficiency
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After-cooler
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heat exchanger
- removes heat from compressor lubricant/ heat of compression
- located between compressor and air dryer
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Types
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Rotary Air Compressors
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Oil cooled rotary helical screw compressor
- holds internal temp -discharge oil relatively cool
- discharge air is clean & free from burned oil or carbon
- Non lubricating rotary screw and lobe compressor
- Sliding vane rotary compressor
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Centrifugal Air Compressors
- Oil free
- If provides load <80% it blows off/inefficient
- Should be used for base load running 100% at all times
- Reciprocating Air Compressors
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Dryers
- Refrigerated
- Desiccant
- Membrane