-
Dental replicas: 2materials --> gypsum and epoxy
-
desirable qualities
- Accuracy, dimensional stability, strength, reproduction of fine detail, resistance to abrasion, ease of adaptation
-
define term of replicas
-
study models
- used for observation of pt's oral structures
-
casts
- working model
-
dies
- highly accurate replicas of single tooth,eg. for crown
-
5 types of gypsum products (MODEL MATERIALS)
- impression plaster (articulating plaster)
- model plaster
- dental stone
- high-strength/ low-expansion stone (die stone)
- high-strength/high-expansion stone
-
Properties of gypsum materials
-
Setting time
-
Initial setting time (working time)
-
freshly mixed material loses its gloss
- because hemihydrate uses up the water & surface water drawn into material bulk
- 8-16min
-
Should not be manipulated
- because still weak & often fracture
-
Final Setting time
- Convertion of hemihydrate to dihydrate is complete
- Can be removed from impression & manipulated without distortion & fracture
-
release some heat
- allow set for few more minutes as arbitrary time
-
Reproduction of detail
-
Depends on
- Compatibility & interaction of model material & impression material
-
Wetting ability of gypsum
-
Reduced wetting limits the gypsum to flow into all details of impression
- Bubble formation
-
to improve wetting
- use surfactant
- reduce contact angle of gypsum on impression
-
Strength
-
Compressive strength
- contributes to hardness & abrasion ressistance of materials
-
Tensile strength
- ability to resist fracture during bending (when remove impression from model)
-
When model/die is wet
-
compressive & tensile strength is half of its strength when dry
- excess water evaporated
- Hardness & Abrasion resistance
-
Dimensional accuracy
- ideally should neither expand nor contract
-
but gypsum expand slightly on setting
- amount of expansion depends on types of gypsum materials
-
expansion is not uniform in every directions
- buccal-lingual expansion may not equal vertical
-
Addition of water to gypsum materials after initial mixing will increase setting expansion
- HYGROSCOPIC expansion
-
Chemical & physical nature
-
physical form
-
The physical forms of model plaster, dental stone & high-stength dental stone are different
-
BUT, same chemical : Hemihydrate (CaSO4 . 1/2H20)
- Plaster
- small, irregular hemihydrate crystal (beta-calcium sulfate hemihydrate)
- dental stone
- larger, denser, more regular crystal (alpha-calcium sulfate hemihydrate)
- high stength stone
- least porous, most regular & largest hemihydrate (gypsum boiled under 30% calcium chloride)
- difference of these model materials & gypsum is the amount of water in the crystal
-
chemical reaction & excess water
-
calcium sulfate hemihydrate react with water to form dihydrate
- CaSo4 . 1/2H2O + 1 1/2H2O -->CaSo4. 2H2O + heat
-
In practice, excess water must be added to produce workable mass
- increase setting time, reduce strength, reduce expansion & reduce hardness of set gypsum
-
difference in crystal size and porosity
- plaster requires the most excess water, high-strength stone the least
-
excess water do not react, but trapped in the mass when it sets
- will eventually evaporates
- leaves voids in the mass
- reduce the overall density of material
- Plaster has the least density (most porous)
-
accelerators & Retarders
-
Accelerators
- Potassium sulfate
-
terra alba
- slurry water containing particles of dihydrate (from model trimmer)
-
retarders
- Borax
-
Colloidal particles
- blood, saliva, agar, unset alginate
-
Water-powder ratio
-
All model materials needs 19ml of water for every 100g powder to convert hemihydrate to dihydrate
-
excess water
- model plaster
- 18-31ml
- dental stone
- 9-13ml
- high-strength stone
- 0-5ml
-
Temperature & Humidity
- Slow setting if water temp increases
-
Gypsum materials are hygroscopic(absorb water from air)
- if left in open air, surface particles will convert to dihydrate
-
Manipulation
-
Measurement & combination of powder & water
- Water-powder ratio
-
in mixing bowl
-
water should be added first
- powder sprinkled into water slowly over 30sec
- allows air entrapped in powder to escape
- reduce bubbles
-
Spatulation
-
mixing powder & water
- Hand
- mechanical mixer
- Pouring the model
- Disinfection