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Man (People)
- Skill Levels: Operators lacking necessary skills or training can lead to errors and slow production rates.
- Workload: Overburdened staff may result in fatigue, increased mistakes, and lower productivity.
- Communication: Poor communication among team members can cause misunderstandings and delays.
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Machine
(Equipment)
- Calibration: Improperly calibrated machines can result in defects and rework.
- Technology: Outdated machinery may not perform optimally, reducing overall efficiency.
- Maintenance: Inadequate maintenance schedules can lead to frequent breakdowns and downtime.
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Material
- Quality: Low-quality raw materials can cause defects, waste, and rework.
- Supply Chain: Inconsistent or delayed material supply can interrupt production schedules.
- Storage: Poor storage conditions may affect material quality and availability.
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Method
- Workflow: Poorly designed workflows can create bottlenecks and slow production.
- Standardization: Lack of standardized procedures can lead to variability and inconsistencies.
- Processes: Inefficient or outdated processes can slow down production and increase waste.
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Measurement
- Data Accuracy: Inaccurate data can lead to incorrect decisions and suboptimal operations.
- Monitoring: Insufficient monitoring of KPIs can delay the identification of issues.
- Calibration: Lack of regular calibration can fail to detect inefficiencies and areas for improvement.
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Mother Nature (Environment)
- External Factors: Unstable work environments can reduce productivity and increase the risk of accidents.
- Regulations: Lack of regulations may require process adjustments that impact efficiency.
- Climate: Extreme temperatures or humidity can affect machinery performance and material quality.