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Geometry
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Current System
- Plastic frame
- Set-screwed trackways
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Emitter
- Needle position is not really repeatable or stable
- 3 DOF but without reference/measurement markers
- Q1: Direct syringe pump-coupling vs. tubing?
- Q2: Orientation of needle?
- Q3: Distance from collector?
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Collector
- Position is fixed relative to the needle
- Primary mandril is large and heavy
- Mountings are slightly off-axis-->warping and bouncing of rods
- Q: Move Needle or collector relative to needle?
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Ideas
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3-axis CNC-style positioning arrangement
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Option 1: Needle moves relative to collector (top-down)
- Requires 3-axis (xyz) stage to position needle over the collector
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Option 2: Collector moves relative to fixed needle (xyz)
- Could use automated microscope stages
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Decision: Primarily based on cost...
- I already have two micrometer stages(?)
- Q: How much precision do we want?
- Depends on whether or not we try...
- near-field spinning
- linear motion of the collector
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Electrical Field
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Current system
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Needle + mounting plate become charged
- Should get fairly broad field
- N.B. dV = E*dist
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Collector
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Location of the ground: at the end of the axle
- Both axles, the whole mandril, and any metal touching become a collector
- This alters the shape of the field and confuses the incoming fiber
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Ideas: Field Shaping
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Ex: The Helicopter Effect with the Downing Chopper
- Faster deposition observed when the collector is directly grounded and small
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Emitter-side
- Flat plate with needle in it vs. Just needle
- Clamp directly to needle --> more focused field/cone vs. broad-field region
- Q1: Clamp directly or place electrode within solution?
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Collector-side
- Change the location of the grounding wire.
- Pattern collector to get local control of field
- Use field-shaping electrodes away from the collector
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Summary:
- Clip directly to needle/place electrode within solution
- Ground directly to collector
- Isolate collector from axles
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Shaped collectors/Field manipulation
- Want to be able to tune the shape of the field
- Clip directly to needle?
- Optimize the placement of the grounding wire
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Collector Design
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Current system
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Flat plate
- It's flat and platelike.
- Could translate plate with respect to needle --> rastered deposition
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Rotating Mandril
- Theoretically helps with alignment
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RPM correlates to fiber alignment
- Current motor: 800 RPM
- Papers with high alignment can have up to 6000 RPM
- Grounded to the entire axle/motor system
- Heavy (slower)
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Ideas
- Translating flat plate/mandril as some papers have
- Pattern the collector to shape the field/control where fibers land
- Try wire-cage-style collectors vs. metal tubes
- Insulate collector from axle
- High RPM motor (Downing Chopper)
- material: cond/not-->density/porous collector
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Environmental Factors
- Airflow
- Ambient fields
- Biggest concerns?